diff --git a/server-rs/crates/api-server/src/aliyun_matting.rs b/server-rs/crates/api-server/src/aliyun_matting.rs
index cf2e9a4e0..a2c41ccda 100644
--- a/server-rs/crates/api-server/src/aliyun_matting.rs
+++ b/server-rs/crates/api-server/src/aliyun_matting.rs
@@ -4,6 +4,7 @@
 //! 统一由 platform-matting 上传 VIAPI 官方临时桶（1 天自动过期，无需清理）。
 
 use axum::http::StatusCode;
+use platform_matting::MattingError;
 use serde_json::json;
 
 use crate::{
@@ -27,23 +28,7 @@ pub(crate) async fn segment_image_with_aliyun_matting(
         .segment_image_to_transparent_png(image.bytes.as_slice(), &file_name)
         .await
         .map_err(|error| {
-            let message = error.message();
-            let timeout = aliyun_matting_error_is_timeout(message);
-            let upstream_status = aliyun_matting_error_http_status(message);
-            let status = if timeout {
-                StatusCode::GATEWAY_TIMEOUT
-            } else {
-                StatusCode::BAD_GATEWAY
-            };
-            AppError::from_status(status).with_details(json!({
-                "provider": "aliyun-matting",
-                "message": message,
-                "timeout": timeout,
-                "transport": aliyun_matting_error_is_transport(message),
-                "upstreamStatus": upstream_status,
-                "latencyMs": started_at.elapsed().as_millis() as u64,
-                "rawExcerpt": message.chars().take(500).collect::<String>(),
-            }))
+            aliyun_matting_failure_to_app_error(&error, started_at.elapsed().as_millis() as u64)
         })?;
     tracing::info!(
         provider = "aliyun-matting",
@@ -59,6 +44,47 @@ pub(crate) async fn segment_image_with_aliyun_matting(
     })
 }
 
+/// 把 platform-matting 的错误映射成审计友好的 AppError。
+///
+/// 关键区分：`InvalidConfig` / `InvalidRequest` / `Sign` 都是发请求前的本地预检失败
+/// （客户端未配置、图片解码失败、尺寸过小、签名构造失败），此时根本没调用阿里云，必须
+/// 标记 `externalCallAttempted=false`、`transport=false`，否则会被误写成可重试的供应商
+/// transport 故障审计。只有 `Upstream` 才是真实发生过的外部调用失败。
+fn aliyun_matting_failure_to_app_error(error: &MattingError, latency_ms: u64) -> AppError {
+    let message = error.message();
+    match error {
+        MattingError::Upstream(_) => {
+            let timeout = aliyun_matting_error_is_timeout(message);
+            let upstream_status = aliyun_matting_error_http_status(message);
+            let status = if timeout {
+                StatusCode::GATEWAY_TIMEOUT
+            } else {
+                StatusCode::BAD_GATEWAY
+            };
+            AppError::from_status(status).with_details(json!({
+                "provider": "aliyun-matting",
+                "message": message,
+                "timeout": timeout,
+                "transport": aliyun_matting_error_is_transport(message),
+                "upstreamStatus": upstream_status,
+                "latencyMs": latency_ms,
+                "rawExcerpt": message.chars().take(500).collect::<String>(),
+            }))
+        }
+        MattingError::InvalidConfig(_) | MattingError::InvalidRequest(_) | MattingError::Sign(_) => {
+            AppError::from_status(StatusCode::UNPROCESSABLE_ENTITY).with_details(json!({
+                "provider": "aliyun-matting",
+                "message": message,
+                "timeout": false,
+                "transport": false,
+                "externalCallAttempted": false,
+                "latencyMs": latency_ms,
+                "rawExcerpt": message.chars().take(500).collect::<String>(),
+            }))
+        }
+    }
+}
+
 fn aliyun_matting_error_is_timeout(message: &str) -> bool {
     let normalized = message.to_ascii_lowercase();
     normalized.contains("timeout") || normalized.contains("timed out")
@@ -134,4 +160,40 @@ mod tests {
 
         assert!(!crate::external_api_audit::matting_failure_external_call_attempted(&error));
     }
+
+    #[test]
+    fn local_preflight_failures_do_not_count_as_external_call() {
+        for error in [
+            MattingError::InvalidRequest(
+                "待抠图图片尺寸 16x16 过小，阿里云通用抠图要求每条边大于 32 像素".to_string(),
+            ),
+            MattingError::InvalidRequest("解析待抠图图片失败：invalid png".to_string()),
+            MattingError::InvalidConfig("endpoint 为空".to_string()),
+            MattingError::Sign("初始化 OSS V1 签名器失败".to_string()),
+        ] {
+            let mapped = aliyun_matting_failure_to_app_error(&error, 3);
+
+            assert!(
+                !crate::external_api_audit::matting_failure_external_call_attempted(&mapped),
+                "本地预检失败不应记为外部调用：{}",
+                error.message()
+            );
+            let details = mapped.details().expect("details present");
+            assert_eq!(details.get("transport").and_then(|v| v.as_bool()), Some(false));
+            assert_eq!(details.get("timeout").and_then(|v| v.as_bool()), Some(false));
+        }
+    }
+
+    #[test]
+    fn upstream_failure_still_counts_as_external_call() {
+        let error = MattingError::Upstream(
+            "通用抠图请求失败：dns error".to_string(),
+        );
+        let mapped = aliyun_matting_failure_to_app_error(&error, 12);
+
+        assert!(crate::external_api_audit::matting_failure_external_call_attempted(&mapped));
+        let details = mapped.details().expect("details present");
+        // 无 HTTP 状态的上游失败仍应标记为可重试 transport 故障。
+        assert_eq!(details.get("transport").and_then(|v| v.as_bool()), Some(true));
+    }
 }